SODIUM PERCARBONATE GRANULES

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SODIUM PERCARBONATE GRANULES

(CAP-8MT/DAY)

[EIRI/EDPR/4809] J.C.: 3031

INTRODUCTION

Sodium percarbonate, with the formula (2Na2CO3 • 3H2O2) is a white, crystalline compound that releases hydrogen peroxide and sodium carbonate when dissolved in water. Historically, it was first synthesized in 1899 by Ukrainian chemist Sebastian Moiseevich Tanatar. Since its development, it is being used as a bleaching agent in eco-friendly cleaning products and laundry detergents due to its oxidising properties. Today, sodium percarbonate is also favoured for its ability to provide oxygen for stain removal without the harshness of chlorine bleach.

Sodium percarbonate is a white, odourless, crystalline powder with a density of 2.1 g/cm cube and a molecular weight of 157.01 g/mol. It has a melting point of 55°C and a boiling point of 100°C. The compound has a pH of approximately 10.5 in solution, indicating mild alkalinity. It is highly soluble in water, decomposing to release hydrogen peroxide and sodium carbonate. Sodium percarbonate has a solubility of 140 g/L in water at 20°C. It is hygroscopic, absorbing moisture from the air, and is toxic if ingested, posing risks to skin and eyes upon contact. The compound has an oxidation state of +2 for sodium and +6 for carbon.

The production of sodium percarbonate begins with the dissolution of sodium carbonate in water to create a sodium carbonate solution. Next, a concentrated hydrogen peroxide solution is prepared. The two solutions are then mixed in a reaction vessel under controlled conditions, typically at a temperature of 10-25°C, with a mole ratio of hydrogen peroxide to sodium carbonate ranging from 0.7:1 to 1.3:1. This reaction leads to the formation of sodium percarbonate, which precipitates out of the solution. The precipitated product is then separated from the mother liquor and dried to remove excess moisture. Finally, the sodium percarbonate is packaged for distribution, completing the manufacturing process.

COST ESTIMATION

Plant Capacity 8MT/Day

Land & Building (2000 sq.mt.) Rs. 3.18 Cr

Plant & Machinery Rs. 1.27 Cr

Working Capital for 1 Month Rs. 1.23 Cr

Total Capital Investment Rs. 6.23 Cr

Rate of Return 35%

Break Even Point 55%

CONTENTS

INTRODUCTION

USES AND APPLICATION

TECHNICAL SPECIFICATION OF SODIUM PERCARBONATE

PRODUCT SAFETY SUMMARY

PHYSICAL/CHEMICAL PROPERTIES

SPECIFICATION OF SODIUM PERCARBONATE

MAJOR INDUSTRIAL MANUFACTURING PROCESS

OF SODIUM PERCARBONATE

MANUFACTURE OF SODIUM PERCARBONATE

CHEMICAL REACTION

PROCESS OF SODIUM PERCARBONATE

PROCESS OF FLUID BED GRANULATION

MARKET OF SODIUM PERCARBONATE

TECHNICALITIES OF SODIUM PERCARBONATE

DETAILS OF FLUIDIZATION

ADDRESSES OF PLANT & MACHINERIES SUPPLIERS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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